Tools of the Trade – Through Hole Assembly

July 22, 2016 Posted by admin in Hackaday - (Comments Off)

In our last installment of Tools of the Trade, we had just finished doing the inspection of the surface mount part of the PCB. Next in the process is the through hole components. Depending on the PCB, the order may change slightly, but generally it makes more sense to get all the SMT work done before moving to the through hole work.

Through hole used to be the standard, but as the need for size reduction and automation increased, SMT gained favor. However, there are still a lot of reasons to use through hole components, so they aren’t going away entirely (at least not any time soon). One of the biggest advantages of THT is mechanical strength, which makes it better suited for connectors than SMT. If you’ve ever popped a microusb connector off a PCB by breathing on it heavily, you’ll understand. So, how do we most efficiently get through hole components on a PCB, and how do the big boys do it?

Read the full article at Hackaday: Tools of the Trade – Through Hole Assembly

Stay Scrappy, Hackers! Hardware Startups Versus Goliath

June 7, 2016 Posted by admin in Hackaday - (Comments Off)

A toast to all the hackers out there who like to do it scrappy, who fight hard to get your products to work, who make your own tools and testing jigs and assembly lines in your basement, and who pound the pavement (and the keyboards) to get your product out there. Here’s to you (*clink*).

Read the full article at Hackaday: Stay Scrappy, Hackers! Hardware Startups Versus Goliath

Tools of the Trade – Reflow

June 2, 2016 Posted by admin in Hackaday - (Comments Off)

In our previous issues in this series on making circuit boards, we covered placing solder paste and placing components. Now it’s time to bake our cake!

There are a variety of methods for reflowing a circuit board, but they all rely on a single principle: heat up the solder paste (a mixture of flux and solder) until the flux burns off and the solder becomes liquid, and then cool it down. Accomplishing this once or twice is easy; once you’ve played with a hot plate you’ll swear off through hole. Scaling it up and doing it repeatedly with high yield is extremely challenging, though.

Read the full article at Hackaday: Tools of the Trade – Reflow

Hack Your Apartment: Keyless Entry With Little Effort

May 26, 2016 Posted by admin in Hackaday - (Comments Off)

If you’ve been to an apartment complex with a locked front door, you’ve seen the buzzer systems. You press the corresponding button for the apartment you want and can talk to the resident. They can press a button to unlock the door briefly, and then you go up to their apartment and they don’t have to come down to let you in. But what if you’re the resident and you want to go for a run without your keys jingling in your pocket? What if you want to open it using just your smartphone?

I knew this was a silly problem, and everyone I told about it thought that for the amount of time and effort it might save, it was hardly worth it.

Challenge accepted.

Read the full article at Hackaday: Hack Your Apartment: Keyless Entry With Little Effort

Why Kickstarter Products Fail

May 16, 2016 Posted by admin in Hackaday - (Comments Off)

It seems every week we report on Kickstarter campaigns that fail in extraordinary fashion. And yet there are templates for their failure; stories that are told and retold. These stereotypical faceplants can be avoided. And they are of course not limited to Kickstarter, but apply to all Crowd Funding platforms. Let me list the many failure modes of crowdfunding a product. Learn from these tropes and maybe we can break out of this cycle of despair.

Read the full article at Hackaday: Why Kickstarter Products Fail

Tools of the Trade – Component Placing

May 10, 2016 Posted by admin in Hackaday - (Comments Off)

Recently we started a series on the components used to assemble a circuit board. The first issue was on dispensing solder paste. Moving down the assembly line, with the paste already on the board, the next step is getting the components onto the PCB. We’re just going to address SMT components in this issue, because the through hole assembly doesn’t take place until after the SMT components have gone through the process to affix them to the board.

Read the full article at Hackaday: Tools of the Trade – Component Placing

Which Wireless Tech is Right for You?

May 5, 2016 Posted by admin in Hackaday - (Comments Off)

It seems these days all the electronics projects are wireless in some form. Whether you choose WiFi, Bluetooth Classic, Bluetooth Low Energy, ZigBee, Z-Wave, Thread, NFC, RFID, Cell, IR, or even semaphore or carrier pigeon depends a lot on the constraints of your project. There are a lot of variables to consider, so here is a guide to help you navigate the choices and come to a conclusion about which to use in your project.

We can really quickly reduce options down to the appropriate tech with just a few questions.

Read the full article at Hackaday: Which Wireless Tech is Right for You?

Searching For USB Power Supplies That Won’t Explode

April 27, 2016 Posted by admin in Hackaday - (Comments Off)

USB power supplies are super cheap and omnipresent. They are the Tribble of my household. But they’re not all created equal, and some of them may even be dangerous. I had to source USB power supplies for a product, and it wasn’t easy. But the upside is that I got to tear them all apart and check out their designs.

Read the full article at Hackaday: Searching For USB Power Supplies That Won’t Explode

A few weeks ago we ran an article on the benefits of accelerator programs. While I agreed with almost everything in it, the article still bothered me, and I wanted to start a discussion about when an accelerator is not appropriate. So many startups are regularly asked “have you thought about Kickstarter? Shark Tank? Are you raising money? YCombinator?” These questions are constantly ingrained into people’s brains and they come to think those are the only options.

The reality is that there are lots of ways to build a company, and Kickstarter, Shark Tank, angel investors, and accelerators are all new within the last few years, and they aren’t right for many people. So let’s look at when an accelerator is right for you.

Read the full article at Hackaday: How to Know When an Accelerator is Not Right For Your Startup

 

Tools of the Trade – Solder Paste Dispensing

March 10, 2016 Posted by admin in Hackaday - (Comments Off)

The general process of circuit board assembly goes like this: You order your PCBs. You also order your components. For surface mount components, you apply solder paste to the pads, put the components on top, and then heat the board up so the solder paste flows and makes a bond. Then for through hole components you put the leads through the holes, and solder them with an iron or a solder wave or dip. Then you do an inspection for defects, program any microcontrollers, and finally test the completed board to make sure everything runs.

The tricky part is in volumes. If you’re only doing a few boards, it’s usually easiest to assemble them by hand. In the thousands you usually outsource. But new tools, and cheap hacked tools, have made it easier to automate small batches, and scale up into the thousands before outsourcing assembly.

In this new series which we’re calling Tools of the Trade we’ll be covering a variety of tools used for building products, and we’re starting with circuit board assembly. Let’s investigate our tools of the trade: solder paste dispensing.

Read the full article at Hackaday: Tools of the Trade – Solder Paste Dispensing